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State of the art technology on mixing, drying and filling.

Belourthe is the only independent cereals plant with the technology to deliver products with the same quality as of the world’s market leader.


Belourthe’s high-quality cereals are produced in a state of the art manufacturing complex, including rapid mixing and drying equipment and fully automated packaging.
Consumer safety and full compliance with the European norms are our priorities.

 

The following is a summary of the main industrial processes handled in our plant.


Production

 

Belourthe's cereals hydrolyzation

Hydrolyzation

Belourthe is probably one of the only independent factories in the world with the capability of delivering production-scale hydrolyzed cereals.
This  process enables to optimize the organoleptical qualities of the product, facilitates the digestion and adds natural sweetness (obtaining sweet cereals without addition of sugar)

Belourthe cereals wet mixingWet mixing

We run three preparation lines: premix, wet mix, thermal treatment.
Continuous mixing with high performance and constant quality.
Capability of mixing huge number of raw materials:

  • Cereals
  • Sugars
  • Fat
  • Milk products
  • Honey
  • Malt
  • ...

Gluten free products are mixed and processed in a separate production line.

 

 

Belourthe: cereals wet mixture is poured on roller dryer Belourthe : the roller dryer produces a cereals film, that is milled right afterDrying

Different types of drying (performed on 9 roller driers) and the capability of performing different Maillard reactions allow us to achieve different products textures and very particular tastes.

Belourthe: different nutrients can be added on cereals dry mixingDry mixing

Three continuous dry mix lines (6 tons/hour per line) are capable of adding innumerous ingredients to the cereals (milk powder, vitamins, sugar, fruits, vegetables, fibers, prebiotics, and others)
Gluten and milk free
Belourthe has separate line for gluten-free products and is able to produce also milk-free items.

Packaging

 

 

Belourthe : cereals bag in box filling line Belourthe : filling of big bags goes up to 1 ton Our packaging lines provide a great diversity of formats (from 10g individual portions for sampling, to 1 ton bags for industrial customers).

 

  • 2 tin lines 99 mm (225/min)
  • 1 tin line 127 mm (80/min)
  • 1 double head bag-in-box line (88/min)
  • 1 Sachet line (100/min)
  • 1 big bag filling line
  • 1 bag line (10 to 25kg bags)


In the bag-in-box and in the sachet line it’s possible to perform gassing of the products for a longer shelf-life.